snack sticks

icebob

New member
Got 10# hanging in the basement right now(68F down there) used the NKDoze recommended Walton's pepper stick seasonning, but this time went 65% beef and 35% pork loin... can't wait to get those bad boys in the smoker in the morning. 
 

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Couple pieces of those, some smoked cheese, a cold homebrew and a ball game on TV....Hell yeah! my best batch so far... did the 1 hre at 100, 1hre at 150 and crank it up to 180 untill 155 internal...
 

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icebob said:
Couple pieces of those, some smoked cheese, a cold homebrew and a ball game on TV....Hell yeah! my best batch so far... did the 1 hre at 100, 1hre at 150 and crank it up to 180 untill 155 internal...

The sticks look awesome! How do you like the seasoning?
 
Thinking about trying to make some smokies. Any enlightenment you can provide on casings? Looks like you might know a few things:-)
 
icebob said:
seasoning is fantastic ;) next time I order I will go for the 100# version!

Bob, try the Willie's Snack Stick  Seasoning from Walton's sometime too. I switch it up between the Willies and the Pepper Stick seasoning. Those two are my favorites.
 
JackT said:
Thinking about trying to make some smokies. Any enlightenment you can provide on casings? Looks like you might know a few things:-)

Using the smaller casings for smokies would depend on what type of stuffer you have. I have heard that the smaller stuffers handle the smaller casings better. My 15lb stuffer has all it can do to handle 21mm casings. I couldn't imagine trying to push 19's or smaller through my stuffer. But, if you have a 5lb stuffer or a Jerky Cannon, that may work better.

It sounds like an interesting idea and I would love to hear more if you decide to do it.
 
Joe, I'm pretty sure Gregg uses the jerky fan...he'll correct me if I'm wrong.  Makes a WORLD of difference, with jerky or sausage!
 
Joe Rinaldi said:
Did you use the Jerky Drier for these?

Absolutely. This is a must, to the point that I would hold off until you have a drier. My very first batch in my SI was without the drier and it basically just steamed the sticks. They tasted OK, but the texture was awful!
 
I have the dryer and that's what I thought. I've done summer sausage with the dryer and I'm doing 25# of sticks this weekend. I've got the Waltons Willies stick seasoning on the way. Any programming ideas?
 
Here is Waltons Inc says to do:

Stage Oven Smoke* Shower** Time
1 125° F Off Off 1 Hour
2 140° F On Off 1 Hour
3 155° F On Off 2 Hours
4 175° F On Off Until Internal Meat Temp Reaches 160° F.
5 000° F Off On 10 Minutes

* Do not use smoke if cooking in a household oven or dehydrator.
** To shower, simply spray with water for 10 minutes, or place product in an ice bath.
++ To increase humidity for a better looking final product, place a small pan of water in the bottom of the smokehouse during the entire cooking cycle.

Cooling: Hold 90 minutes at room temperature before moving to a fridge/cooler.

But honestly, when I tried this in my #3, I didn't get very good smoke because the temps were too low and when I did start bumping the temp up I never really did get much smoke. If you try this method, make sure you use chips or wood slivers to ensure you get smoke. My problem is that I used chunks and the temp was just too low to get the smoke going with this stepped-up method. Finally, this method just took FOREVER to smoke 1 batch of sticks (close to 12 hours) and when I do this I typically try to smoke two batches per day.

So, now my current method is very simple:
[list type=decimal]
[*]Smoke at 150 for 1 hour without the Jerky Dryer
[*]Smoke at 200 for 1 hour without the Jerky Dryer
[*]Add the Jerky Dryer and smoke until the internal temp of the sticks hit 160° F
[/list]
Notes
  • This method usually takes about 6-8 hours depending on how full the smoker is.
  • 25lbs of sticks pretty much maxes my #3 out and that is on 6 shelves. So every 2-3 hours after I turn the dryer on, I rotate the trays top to bottom and front to back. Otherwise, the bottom shelves will get done way before the top ones. Another reason for doing this is because I have a hot spot at the back of my smoke box. So if I didn't rotate front to back, the back-side of the sticks would get burnt.
  • This may seem too high of a temp and too fast for some people, but I needed to find a way to speed my smokes along so I could get two batches done per day without staying up until all hours of the night or getting up at the butt-crack of dawn to start the first batch.
This is what I found works best for me anyway. I would recommend experimenting with smaller batches until you find the method that works best for you.
 
Joe Rinaldi said:
I have the dryer and that's what I thought. I've done summer sausage with the dryer and I'm doing 25# of sticks this weekend. I've got the Waltons Willies stick seasoning on the way.

Joe, let me know how you like the Willies Snack seasoning mix. I use it a lot and it is one of my favorites!
 
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